Mahindra’s Bold Step: Launch of EV Manufacturing and Battery Hub in Chakan

Mahindra has unveiled a new manufacturing and battery assembly facility at its Chakan plant, dedicated to producing Electric Origin SUVs. Located within Mahindra’s Chakan manufacturing hub, the facility operates as a fully integrated ecosystem reliant entirely on renewable energy and designed as a water-positive unit. This development is part of the Rs 45 billion investment allocated from Mahindra’s Rs 160 billion F22–F27 investment cycle, which includes powertrain development, new product platforms, and expanded manufacturing capacity.

The EV facility spans approximately 88,000 square metres and incorporates advanced technology such as an AI-driven body shop, a fully automated press shop, and a highly sophisticated robotic paint shop. Over 500 robots and automated transfer systems are deployed in the body shop, monitored in real-time through an IoT-based “Nerve Center,” ensuring process insights and traceability. The plant adopts Industry 4.0 technologies, including autonomous mobile robots and automated guided vehicles, to enhance safety, speed, and reliability in sustainable manufacturing. The facility also focuses on workforce inclusivity, targeting a 25 per cent gender diversity ratio.

The battery assembly facility operates with patented processes for lean module assembly and high-performance battery production. It employs advanced technologies like hidden cell terminal welding, IP67 ingress protection, real-time temperature monitoring, and anomaly isolation. Multi-layered end-of-line testing simulates real-world conditions to ensure durability and safety. The facility adopts a no-fault-forward approach and proprietary switching technology to reinforce product quality.